Hydro Development in Egypt, Lessons From High Aswan Dam

 

Eng : Hassan M.A. Osman

This submission was presented at the WCD Regional Consultation, Cairo, Egypt, 8 - 9 December 1999

Abstract

High Aswan Dam is undergone to the design criteria during the 29 years operation period and no unfamiliar phenomena has been appeared all over this period. It is approved that high Aswan Dam is the backbone of Egypt's socio-economic welfare. Tremendous achievements have been realised by the project, in the field of water control and management, in agriculture promotion, protecting the country from perils of high floods and droughts, horizontal land expansion with new communities, hydropower generation, electrification of ruler areas, and promoting industry, which had a great impact over social and economical progress of Egyptian peoples. In addition to that, the High Aswan Dam had a positive impact on the rapid growing development of Aswan province, specially influx of tourists, fishing wealth, and changing Aswan from a punishment area to be the best winter resort all over the world. Within 10 years of High Aswan Dam construction, Aswan area has changed from repulsive area to a very attractive one.

Introduction:

Water is the vital and most important element for development in Egypt and the River Nile is the main source of water in Egypt.

To meet the demands of expanding population and economy, and to promote the level of national prosperity, It is essential that water resources be developed and utilised.

Due to the great variation of the flow of the river between flood and summer period, some annual storage project were executed in the river basin, such as Old Aswan Dam and Jebel Awlia Dam.

Due to the great change in the natural river flow from year to year. the annual discharge at Aswan rises to 150 milliard m3 during high floods as happened in year 1878 / 1879 which caused heavy damage to crops and property, while it drops to 42 milliard m3 during low floods as happened in year 1913 / 1914 which caused drought and privation, In additional, there was an average of 32 milliard m3 wasted every year to the Mediterranean Sea.

For the above reasons and due to the fact that the annual storage reservoirs with their limited capacity cannot be filled with flood waters which contain big amounts of silt, the only way for a comprehensive solution to the problem was found to be in the use of the over year or long term storage by building large reservoirs. Henceforth came the idea of constructing a High Dam on the Main Nile at Aswan in order to control and preserve the discharge of high flood seasons, for use during low flood seasons, as well as to ensure the release of the river's average yearly discharge which is 84 milliard m3 in the due time of water needs, beside flood protection of Wadi and Delta.

Type and short description of the Dam:

The Aswan High Dam is a rock-fill dam and blocks the River Nile at 7km upstream from the old

Aswan Dam. The Dam layout was determined to fit the topographical features of the chosen site. The channel dam was positioned in the narrowest part of the river.

The general layout of the dam (fig. 1), its type, profile and design was developed to suit the unique and specific conditions of the site and the vital importance of the dam.

The high Dam length is 3830 m of which 530 m are within the river channel and the rest in the shape of two wings along both sides of the river. The dam is built in the shape of a pyramid where its width at the bottom of the river bed is 980m and 40m at the crest The height of the dam above the river bed is 111 m. The bulk of materials used in building the High Dam reached 43 million m3 about 17 times the size of the great Giza pyramid.

The body of the dam is constructed of granite blocks, sand and clay, in the midst of which is a clay core to prevent the seepage of water connected in the front part with a horizontal blanket of clay for the same purpose.

Since the Nile bed, on which the dam is built, consists of a sedimentary deposit, it was provided with a vertical injected curtain extending 170m under the main core until it reached the solid layer. The injected curtain has been built of special materials like Aswan clay and other chemical materials in order to prevent the seepage of water. The width of the injected curtain is 40 m under the main core, and decreases until it reaches 5 m at the point where it meets with the solid layer.

The core is penetrated by three galleries, constructed with reinforced concrete. The galleries were used in completing the vertical curtain during the construction period, while they are being used now for inspection and maintenance purposes. Various measuring apparatuses have been installed in these galleries to measure vertical horizontal movements, pore pressure in clay and seepage if any. The 3 inspection galleries in the clay core, rarely found in other dams, are an excellent means for monitoring. The dam is provided before the end of its toe with a row of vertical relief wells to drain the water which might seep underneath the dam, while the second designed row will be erected if necessary.

(Fig. 2 ) shows the cross section of dam along channel part.

The diversion canal on the eastern bank of the Nile is composed of in upstream and a downstream canal linked by the main tunnels, which were dug in the rocks underneath the right wing of the dam. The total length of the diversion canal is 1950 m.

Six spillway tunnels have been constructed to link the upstream and downstream canals.

The average length of each tunnel is 282 m with a 15 m circular cross-secti6n of internal diameter lined with reinforced concrete of a minimum thickness of one meter.

Each tunnel is divided vertically into two branches before its connection with the electric power station. These branches are divided again by a horizontal wall into two water passages, one of them supplies water to generating units and the other is controlled by sector gates for passing the surplus water needed during the period of peak water requirements. The six tunnels were designed to release discharge of 11,000 m3 per second, i.e. about one milliard m3.

The hydro-electric power station was built at the outlets of the tunnels. It contains twelve generating units of Francis type, each with a capacity of 175,000kw. The total generating capacity Is 2.1 million KW producing ten milliards KWH annually. The electric power generated at Aswan is transferred to Cairo by two high voltage transmission lines of 500 kv.

When the water level upstream the dam reaches an elevation between 178 and 183 m. the surplus water will be released, if necessary, by means of 30 sluices emergency spillway, on the western bank of the Nile, to allow the passage of 5000 m3/s of water. This water pours back into the Nile downstream of the dam.

The darn forms a large artificial lake of 500 km long, with an average width of 12 km over a, surface area of 6000 k m2. It is considered one of the largest man-made lakes in the world. Its maximum capacity, amounts to 162 milliard m3.

The dam construction started on 1960 and finished on 1970, during two main stages. The 1st one was Finished on May 1964 during which the lower part of the dam was filled under water up till elevation ranging between 107 to 128, also the diversion canals and tunnels were completed. The upper part of the Dam and the grout curtain were completed in the 2nd stage.

Operation and full water controlled:

The operation of the dam is done under specific regulation mentioned in the design documents. Water released from Aswan High Dam is specified by Ministry of Public Works and Water Resources to meet the requirements of irrigation and domestic uses.

The filling of the reservoir continued progressively since 1964 , as shown in fig ( 4 ). The Nile flood in 1964 was a very high one, for the first time in the history of Egypt the 1964 flood did not bring any damage to the country, this owing to the construction of the First stage of the dam. Also very high floods occurred in 1975, 1988 1998 and 1999.

With the completion of the High Dam, no losses have been sustained by the country in years of high flood ( as years 1964, 1975, 1988, 1998 and 1999 ) and it has been spared losses that would have cost millions of Egyptian pounds.

Also the High Dam preserved Egypt from droughts. The 1972 flood was very low, and without the High Dam having been established, land would have been barren, poverty and drought would have prevailed.

Moreover, the recent terrible drought and famine years from 1979 to 1987 which caused immeasurable damage to human and animal life in many African countries, without the High Dam there would have been a great shortage of irrigation water and Egypt would have been exposed to such famine as many countries in Africa. Egypt was not affected by the drought, due to over year storage in Lake Nasser. The level of U.S. High Dam had dropped from 173.03 meters in August, 1979 to 150.62 meters in July, 1988, and about to 72.8 milliards cu. meter were taken from reservoir to fulfil the irrigation requirements. This amount represents almost1.3 of the yearly consumption of Egypt, which is 55.5 milliards cu. meter.

Power Generation:

The hydroelectric power station is built at the outlet of tunnels. It contains 12 generating units, each with a capacity of 175.000 KW. The total generating capacity is 2,1 million KW producing 10 milliard KWH annually.

The power station was started on 15th October, 1967 after the Arab-Israeli War of June 1967. So the station was from the very moment of beginning a great support for the national economy by sparing the foreign currency needed for generating an equal amount of energy from steam power stations,

The power generation has been successfully used in the electrification of Egypt's country. It's supporting the industry, agriculture, culture, education and raising the standard of living and improving the efficiency and extension of the two Aswan Dam Hydropower stations.

It generated a clean and cheap power needed for development, which represent 54 % of total generated power in Egypt in 1978, and 16 % in 1998. The total annual capacity in 1998 exceeded 10 milliard KWH.

Dam Safety:

According to the design, the behaviour of each element of the dam would be monitored during both construction and operation period. Different types of instruments have been erected for monitoring seepage, discharge, piezometer measurements, vertical settlement, total stresses and pore pressures.

The measured values after about 29 years of operation, including filling and draw down of the dam reservoir are still less than the design limits as mentioned in the following table.

·         The maximum observed settlement up till now for dam body is only about 59 cm, while according to design is 220 cm.

·         The max. observed settlement for the dam foundation is only about 12 cm, while according to design is 40 cm.

·         The max. observed horizontal displacement up till now is only about 7 cm., while according to design is 110 cm.

·         Max observed head loss of the grout curtain till now is 96 %, and according to design is 60%.

Table showing the max. observed values and design limits of measuring devices of High Dam

S.N.

ITEM

Max. observed values

Design Limits

Notes

1

Settlement of dam body

0.588m

2.20m

 

 

2

Settlement of dam foundation

0.118m

0.40m

 

 

3

Horizontal displacement of Dam crest

0.067m

1.10m

 

 

4

Head loss through grout curtain

96%

60%

 

 

5

Pore pressure factor

30%

60%

 

 

Good water Qualitv:

Samples of water from different locations and depths along the whole length of the lake, are taken periodically, to determine its physical and chemical properties. The results of the physical and chemical analysis, for lake samples collected after and before flood, indicated a good quality of the lake water.

Protection of the downstream Canal slopes :

In the first years of operation, when there was an excess of water needed for irrigation above the power needs, a part of the discharge was passed through the irrigation spillways, the water was pushed by the wind to fall on the slopes of the downstream canal. This caused the reduction of the stability factor of the rocks of the eastern slope and the slide of some of the slope blocks.

So, the following two methods were adopted

a- As an urgent measure, the two outer irrigation spillways were plugged permanently with concrete keeping the passage to the turbine free to avoid any possible fault in operation.

b- Flattening and treatment of eastern of the outlet canal :

To avoid excess falling of rocks, especially after the occurrences of earthquake on November 14th, 1981, permanent solution was executed during 1984 ~ 1988 includes as shown in Fig ( 5 ).

·         Trimming the right side to softer slope.

·         Strengthening some parts of the slope by cement grouting using low pressure grout.

·         Increase the stability of the slope by anchoring the rock mass.

·         Constructing drainage system to depressurise the seepage water hydrostatic pressure and to drain he collected water to D.S. canal.

·         Protect the final slope by a layer of sprayed concrete.

·         Relocate a new emergency road of capacity 70 t. The total cost of the project was about LE. 18 million.

Protecting the Nile course against overall degradation

The problem of protecting the Nile course downstream Aswan against overall degradation after the construction of High Dam and reserving the Nile silt in the reservoir, has been the interest of those who have been engaged with the project. The actual results of the observation on degradation showed that the rate decreased significantly since year 1968 when the discharges released were limited by irrigation requirement with a maximum of 230 Million m3 /day. According to instruction of operation for the High Dam issued by "Hydroproject institute Moscow 1970". The flood control capacity must be emptied down to level 175 m. before the arrival of the following flood, this will result in releasing high discharges, that may reach 350 ~ 360 million m3/ day. In this case, further degradation is expected. This may affect the river bed, downstream the control structures existing on the river, the canal intakes and water pumping stations etc. To avoid this it was decided to make use of one of the western valleys ( khor Toshka ), Connecting a huge depression ( Toshka depression ) on the western desert to the reservoir to act as additional spillway as shown in Fig ( 6 ).

Toshka project includes:

·         Digging Toshka canal, 22 km length, to connect Nasser Lake to Toshka depression.

·         Canal inlet as a free sill at elev. 178 with a width of 750 m. located at 250 km south of High Dam on the left side of the Nile.

·         Outlet Ogee type weir at the connection of the canal with Toshka depression,

·         The maximum discharge of Toshka canal is 250 million m3/ day at elev. 182.70.

·         The project was executed during 1978 ~ 1982.

·         The total cost of the project was L.E. 46,6 million.

Toshka spilllway has played an important part in flood control and management, during 1998 and 1999 high floods. In 1998 the total discharges passed through it were 12.4 milliard m3, During the present flood 1999 it is expected to pass about 16 milliard m3.

Dam stability against seismic hazard

On 14th November 1981, the surprise occurrence of moderate earthquake 5.6 on Richter scale in an area near the reservoir of the Aswan High Dam caused significant concern about the stability of the High Dam and its relevant structures during possible future earthquakes. A detailed study extended for two years beginning in Feb. 1984 conducted by distinguished American Consultant. The study was reviewed and endorsed by a distinguished International advisory panel of experts on seismic geology, seismology and earth dam engineering.

The studies have concluded that:

·         The occurrence of largest (conservative ) potential earthquake of magnitude 7 on Richter scale, assumed on Kalabsha fault, would not jeopardise the safety and integrity of the High Dam and its appurtenant structure.

·         No precautions have to be taken either in lake water level or impounding or in the planned programme of operation.

·         The trigger of the Kalabsha fault is mainly due to seismo-geological reasons and that it would have happened whether the lake was there or not.

Sediment load Deposition in Lake Nasser:

Due to the formation of the lake since 1964, the majority of the transported sediments were trapped in the reservoir, and only a small portion used to flow to the downstream. It is taken into design, that a dead storage capacity of 31.6 milliard cu.m. ( up to elevation 147.0m.) is used for silt deposition along 500 years. The reservoir is surveyed annually to study this phenomenon and determine location and extent of the sediment deposits, The first mission was sent in 1973 and continued after that year.

These measurements covered 500 Km, in which selected stations were fixed, shows that the progress of sediment deposition along Nasser Lake, as follows:

I- Sediment deposition occurs at the tail zone of the reservoir.

2- Movement of sediment deposition will be extended along the riverbed in downstream direction (north).

3- Sediment deposition near the dam will occur after a long time.

It is very early to make forecast for the useful life of the dead storage capacity of the High Dam Reservoir.

Recently feasibility study is going on to determine the most economical and effective method to use the sediment deposition.

Conclusion:

The high Aswan Dam is one of the largest rock-fill dams in the world and impounds one of the world's largest man-made lakes. It's the most important and vital element to social and economical development of Egypt.

The High Aswan Dam is still and for hundreds of coming years, would be the corner stone for comprehensive Nile water control and management in Egypt, for water policy and future planning.

It was built as an over year storage in order to control and preserve the discharge of the high flood seasons for use during low flood seasons, as well as to ensure the releasing of water requirements in the adequate time. In addition to generate cheap and clean hydro-electric power needed for development.

Now after 29 years of operation of High Aswan Dam, we can say with certainly that the main learned lessons from the project, that the objects of the project have been greatly realised and that many social and economical objects have been gained and practised by Egyptian people.

·        The most important impact of this great project was safe guarding of Egyptian people from damaging results of successive years of low floods during 9 years successively. Starting from 1979 till 1987, more than seventy milliard m3 of the storage were taken from reservoir to fulfil the irrigation requirements in these 9 years. One may evaluate the loss of the country of this water quantity if it was not available.

·         On the other hand, the High Dam has already saved Egypt from 4 cycles of dangerous floods in years 1975, 1988, 1998 and 1999 in additional to high flood of year 1964 during construction period.

·         The behaviour of each element of the dam according to the monitoring system showed that the measured values after successive years including filling and draw down of the Dam reservoir are still less than the design limits.

·         Toshka spillway is considered to be a complementary project to the High Dam. Its object is mainly to achieve full control of discharges released to Nile course D.S. according to actual requirements.

·         The High Dam return in ten years was not less than 20 times of its cost of construction